Fabrication Facilities

      Fabrication FACILITIES: On site / P.E.B at factory as per requirements

Divided as Follows:

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          

Heavy Machining Workshop	16,000	ft2
Machining Workshop	6,000	ft2
Plate Work Workshop	6,000	ft2
Structural Steel Workshop (1)	12,000	ft2
Structural Steel Workshop (1)	12,000	ft2
Covered Area	0000	ft2
Tebbin Plant Total Area	52,000	ft2

Sample of Our Products:

-  Complete Cement Mills.

-  Steel & Iron Mills.

-  Rotary Kilns.

-  Heat Exchangers & Coolers.

-  Pre-heaters.

-  Secondary Structural Steel.

-  Stacks, Bins & Silos.

-  Conditioning Towers & Cyclones.

-  Crushers.

-  Electrostatic Precipitators.

-   Belt Conveyors.

-  Tanks (double or single walled)

-  Multi-story Steel Frames.

-  Domes.

-  Trusses.

-  Bridges & Fly-over.

-  Hangars.

-  Heavy Plate Works.

-  Light Sheet Metal works.

-  Light Equipment.

-  Heavy Equipment Machining.

-  Ducts & chutes.

-  Industrial Equipment Spare Parts.

Sl.No.	Machine name	Qty.	Model	Origin	Machine specifications
1                                                                     Gas/Plasma 1 Corte- AN Germany                             §  Cutting length: 15000 mm. Cutting Machine 2600/3100                              §   Cutting width: 2600 mm
2					§  Cutting thickness: 100 mm Plasma: Cutting thickness: 25 mm No. of torches: 2 for gas cutting and
3 Cutting machine 1nos.  Germany					§  Cutting length: 23000 mm.  §  Cutting width: 3000 mm  §  Cutting thickness: 200 mm Plasma:  §  Cutting thickness: 25 mm.    No. of torches: 4 Gas Cutting and 1
4 Built-Up sections line 1 Sd 1500 I L Finland/ Korea Plasma Cutting.                             §  Beam length: 12000 mm. +                            §  Beam height: 200 – 1500 mm.                            §  Beam width: 100 – 800 mm.                            §  Flange thickness: 8 – 50 mm. Web thickness: 5 – 25 mm.
5                             §  Max beam weight: 950 Kg. Padding House 1 BDL 1250/9 USA                                §  Band Saw specs: Multi-drilling and - 950 x 460 mm – structure  shape Sawing - 950 x 150 mm – steel plates Line - 460 mm – steel tubes - 400 mm – solid steel Drilling machine specs:
6  1-1/2”.  §  Positioning range: -    Front to back (Y-axis) and	- 3 Spindles - Drilling diam. : Up To 40 mm - Max. weigh: 20 tons. - Min. length: 1575 mm - Max. web thickness: 102 mm - Max. flange thickness: 178 mm Pedding House 1 F-1170 USA                §  170 ton hydraulic single/triple end punch. Farcical punch 1170 CNC                   §  CNC two axis positioning system. Punch                   §  Capacity through the entire stroke: 170 tons. w/Fargo                  §  Maximum material thickness: 1-1/4”.                §  Maximum hole size with standard tooling: 1-3/16”.                 §  Maximum hole size with optional tooling: left to right (X-axis): 30” x 60”. - Minimum programmed increment: 0.001”. - Positioning accuracy: 1/32”.
7	Scotchman - Full stroke of press ram: 2.00. Hydraulic punch 1
8	USA Hydraulic punch Shot blast machine 1
9                                                                       Germany 6 turbines (1000 x 2150) mm. work piece max. Size.
10 Band saw machine Amanda Japan                            §Cutting section: Up to 900 mm. Column on boom 1 N/A Sweden                           §  Working range of the boom: 5 m. Working range of the column: 5 m.
11                              §  Column rotation: 360o. Rollers bed -5-9 N/A Sweden                            §  Powered roller beds capacity: 15 tons each. §  Idler roller beds capacity: 15 tons each

12 Automatic welding Gantry Crane 1 Bode TWP UK                                §  Welding height: 7 m.                             § The machine suits the 6 m diameter Shells.

13 RoIIing machine 1 700/3000 Sweden                               §  For Steel Ye 270 N/mm2 - (70 X 3000) for Æ < 4000 (mm).1 Chk. Rep.                                   §  (16 x 3000) mm.

14 Radial drills 3                            §  Whole diameter: Up to 100 mm.2                              §  Whole diameter: Up to 60 mm.

15 Shear machines 1                                 §  Max. plate sizes 1 Germany - 25 mm. thickness x 3000 mm. width. 1 Chk. Rep. - 20 mm. thickness x 4000 mm. width. Finland - 10 mm. thickness x 3000 mm. width.

16 Press Brake                                   §  Max. sizes 1 LVD Belgium - 4000 mm. width. x 300 ton.1 no. Germany - 2000 mm. width. x 80 ton. 1 no. Germany - 6000 m width x 630 ton.